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King of Workwear, Chunpeng
In order to avoid wasting time and personnel costs, after communicating with the leadership, we decided to switch models. We replaced the SPF112001 tooling overnight, quickly switched back to the SPF112001 tooling, and left one slotting paper machine to continue debugging. Eventually, a batch of new insulation paper was urgently reallocated. Without any changes to the equipment, tooling, or cutters, the slotting paper machine was running normally in less than an hour of debugging, and the debugging was successful.
Due to the initial problems with the slotting paper machine causing a one-week production stoppage, the production schedule was completely disrupted. If production had continued as normal, not only would BMW products not have been produced on time, but there would also have been insufficient supply of SPF112001, which could easily have caused the starter assembly line to halt, thereby affecting the company's entire production plan. Due to the heavy workload and tight schedule, tooling and equipment specialist Wang Chunpeng, on-site manager Zhang Qi, and three line supervisors formed a problem-solving team to coordinate with each other. They worked overtime and day and night to achieve rapid mold changes, assigned dedicated personnel to solve difficult equipment issues, and took responsibility for their respective duties, ensuring the successful completion of this production task.
Finally, by October 17, a total of 14,148 units were produced, successfully meeting the BMW planned production volume. During the BMW model change process, the supervisors, Zhang Qi, and Wang Chunpeng all worked together, racing against time. As a result, the original four-day model change period was reduced to two days, squeezing an additional six production shifts and avoiding a halt in the starter assembly line due to the untimely supply of armatures.
Production Management Zhang Qi
Through this matter, we clearly realize that as long as we are united in thought and effort, and carry forward the Halla spirit, all difficulties can be overcome. By blazing trails and bravely climbing to new heights, we can surely contribute to creating brilliance for Halla.
